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Air Motor Savings Solution

Problem: A tubular steel manufacturer for wind towers was having issues with an Atlas Copco air motor. The air motor would only last approximately 3 months and delivery of the motor was 5 weeks; the customer was replacing one motor every 1-1/2 to 2 weeks. Besides the...

Hydraulic to Mechanical Drive Conversion

Problem: Lyco Washer hydraulic system in Pickle plant expensive to operate, maintain and very dangerous according to customer. BHQ Solution: Convert from hydraulic to mechanical drives. Headco Machine went to customer’s facility and took necessary measurement’s...

Worn Bearing Journals Solved

Problem: Badly worn bearing journals causing inconsistent rubber thickness on Gum Calender Cooling Drum in tire plant. BHQ Solution: Headco Machine Works picked up cooling drum, metalized bearing journals and re-machined. Also repaired drive sprocket and shaft at...

Bearing Failure Analysis

At Bearing Headquarters, we offer our customers comprehensive diagnostic services, troubleshooting solutions and all forms of repair.

Reducer Repair

Headco Machine provides complete gear machining, tool & die, metalizing and welding for all of your maintenance, repair, and fabrication needs.

Conveyor Rail and Carriage Replacement

Problem: The existing linear rail and carriages that the conveyor rides on have become worn and rendered the transfer conveyor inoperable. The rail is Leantechnik. This rail has a $20,000.00 estimate from OEM and 10 week lead time. BHQ Solution: Working with NSK...

Custom Gearbox Solution

Problem: A saw OEM that buys direct from a gearbox manufacturer had a customer that was broke down for a custom gearbox. The end-user has increased the load on the saw and has failed many gearboxes. The OEM has sent several gearboxes to the end-user but none of the...